EBK Carpentry
Structural carpentry

Hebel, cladding and panel systems

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Hebel, foam and shaftliner systems for party walls, subfloors and external walls, installed to the requirements the system is actually certified against.

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  • Licensed & insured
  • Sydney-wide
  • Free quotes

What is Hebel and where is it used?

Hebel is autoclaved aerated concrete, supplied as panels and blocks. It is used for external cladding, party walls between attached dwellings, and flooring over a steel or timber structure. It is chosen for its fire and acoustic performance and because it goes up far faster than masonry.

At a glance

  • What it is: Autoclaved aerated concrete, as reinforced panels and blocks.
  • Chosen for: Fire resistance, acoustic separation and speed of build.
  • Used on: External cladding, party walls, intertenancy walls, flooring over structure.
  • Compliance: The manufacturer's tested system. Ratings apply to the build-up, not the material.
  • Finish: Installed as a substrate. Render and paint are a separate trade.
  • Area: Sydney-wide, from a base in Dulwich Hill
The thing to understand

The system is the product

The single most important thing about Hebel, shaftliner and lightweight cladding is that you are not buying a material. You are buying a tested system.

A party wall's fire rating and its acoustic rating come from a specific, documented build-up: a particular framing arrangement, a particular panel, at particular fixing centres, with particular jointing. Change any part of it and the certified performance no longer applies, even if the substitution looks equivalent and even if it's a better product in isolation.

On a party wall between two dwellings, that distinction is the entire job.

What's included

What we install

  • Hebel PowerPanel cladding

    External wall panels fixed to timber or steel framing, forming a finished substrate ready for render. Common on duplexes, additions and infill housing across Sydney.

  • Party and boundary walls

    Hebel systems used between attached dwellings, where fire separation and acoustic performance are the whole point of the specification.

  • Hebel flooring

    Panel flooring over steel or timber structure, used where a solid, quiet floor is wanted over a garage or between levels.

  • Shaftliner systems

    Shaftliner and intertenancy wall systems installed to the tested system detail, which is what the fire rating depends on.

  • Foam and lightweight cladding

    EPS and lightweight cladding systems installed as the substrate for render, with the flashings and junctions detailed properly.

In practice

Where these systems get used in Sydney

  1. Duplexes and attached dwellings

    Where a party wall has to deliver both fire separation and acoustic separation between two owners.

  2. Additions on tight sites

    Where the weight and speed of panel systems beat masonry, and boundary setbacks make scaffolding for bricklaying difficult.

  3. Upper levels over garages

    Where Hebel flooring over a steel structure gives a solid, quiet floor without the weight of a suspended slab.

Preparation

Flat frame, flat wall

Panel systems telegraph everything underneath them. A frame that is out of plane by a few millimetres between studs shows up in the finished render, and by then the fix is expensive.

So we check the substrate before panels go on and correct it then. It is a short job at that point in the sequence and a miserable one afterwards.

How we work

How a panel job runs

  1. 01

    Check the specification

    We start from the system manufacturer's installation manual and the project specification, because the certified performance only applies to the tested build-up.

  2. 02

    Frame and substrate check

    Panel systems are unforgiving of an out-of-plane frame. We check what we're fixing to before panels arrive.

  3. 03

    Install

    Panels set out, cut, fixed and jointed to the manual, with flashings and control joints in the right places.

  4. 04

    Ready for render

    Handed over as a flat, correctly jointed substrate for the rendering or finishing trade.

Ready when you are

Get a quote on your cladding job

Send through your plans and the system specification and we'll come back to you with the next steps. No obligation.

  • Free, no-obligation quote
  • Licensed & insured
  • Sydney-wide
FAQs

Hebel questions

Not covered here? Call 0420 223 223 and ask. We'd rather answer it than have you guess.

What is Hebel made of?
Autoclaved aerated concrete: a cement-based product aerated during manufacture and cured under steam pressure, then reinforced with steel mesh in panel form. The air content is what makes it light and gives it its thermal and acoustic properties.
Is Hebel better than brick?
It's different rather than better. Hebel is far lighter and goes up much faster, which matters on upper levels and sites with limited access, and it performs well on fire and acoustics. Brick has more thermal mass and needs no applied finish. Which suits depends on the building, the budget and what the specification calls for.
Does Hebel need rendering?
Externally, yes. Hebel panels are a substrate, and the render system is part of the weatherproofing. It is not a finished surface on its own.
What is shaftliner used for?
Shaftliner systems are used where a wall has to be built from one side only: lift shafts, service risers, and intertenancy walls between townhouses. They're specified for fire separation, and the rating comes from the whole tested system, so the framing, board type, fixings and joints all have to match the detail.
Do you do the render as well?
No. We install the panel or cladding system and hand it over as a correctly jointed, flat substrate. Rendering is a separate trade and we'll work in with whoever you have on it.
Why does the manufacturer's manual matter so much?
Because the fire and acoustic ratings on these systems come from testing a specific build-up: that framing, that board, those fixings at those centres, those joints. Substitute part of it and you no longer have the tested system, whatever the label on the panel says. On a party wall, that is not a technicality.
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